Valuation of sewage sludge ash as a component of precast concrete

  • F. Baeza Brotons Departamento de Ingeniería Civil, Universidad de Alicante, España.
  • P. Garcás Terradillos Departamento de Ingeniería Civil, Universidad de Alicante, España
  • J. Payá Bernabeu Instituto de Ciencia y Tecnología del Hormigón (ICITECH), Universitat Politècnica de València, España.
  • O. Galao Malo Departamento de Ingenierí Civil, Universidad de Alicante, España
Keywords: sustainability, industrial products, mineral additions

Abstract

This paper proposes binary and ternary combinations of sewage sludge ash (SSA) with fly ash, marble dust
and rice hull ash, as partial replacement or addition relative to Portland cement in concretes with a similar
dosage to that used in the manufacture of precast blocks, with very dry consistency given its manufacturing
process in plant. Several physical-mechanical tests were carried out on concrete and mortar specimens with
curing ages of 28 and 90 days: density, water absorption and compressive strength. It is proved that
replacing cement by SSA involves a decrease in density and compressive strength compared to the
reference sample, however, the combinations of residues significantly improve the characteristics of the
cementitious materials. The addition of SSA provided densities and resistances similar to the control
sample and significantly reduces the water absorption.
Keywords: sustainability, industrial products, mineral additions.

Downloads

Download data is not yet available.

References

AENOR (2005), “UNE-EN 196-1. Métodos de ensayo de cementos. Parte 1: Determinación de resistencias mecánicas”.

AENOR (2011), “UNE-EN 771-3. Especificaciones de piezas para fábrica de albañilería. Parte 3: Bloques de hormigón (áridos densos y ligeros)”.

AENOR (2001), “UNE-EN 12390-2. Ensayos de hormigón endurecido. Parte 2: Fabricación y curado de probetas para ensayos de resistencia”.

AENOR (2003), “UNE-EN 12390-3. Ensayos de hormigón endurecido. Parte 3: Determinación de la resistencia a compresión de probetas”.

AENOR (2009), “UNE-EN 12390-7. Ensayos de hormigón endurecido. Parte 7: Densidad de hormigón endurecido”.

Alcocel, E.G., Garcés, P., Martinez, J.J., Payá, J., Garcia, L. (2006), “Effect of sewage sludge ash (SSA) on the mechanical performance and corrosion levels of reinforced Portland cement mortars”, Materiales de Construcción, V.56, pp. 31-43. DOI: https://doi.org/10.3989/mc.2006.v56.i282.25

Asociación del Mármol de Alicante (acceso Julio 2013) <http://www.marmoldealicante.es>.

Baeza, F., Payá, J., Galao, O., Saval, J.M., Garcés, P. (2014a), “Blending of industrial waste from different sources as partial substitution of Portland cement in pastes and mortars”, Construction and Building Materials, V.66, pp. 645-653. DOI: https://doi.org/10.1016/j.conbuildmat.2014.05.089

Baeza-Brotons, F., Garcés, P., Payá, J., Saval, J. M. (2014b), “Portland cement systems with addition of sewage sludge ash. Application in concretes for the manufacture of blocks”, Journal of Cleaner Production, V. 82, pp.112-124. DOI: https://doi.org/10.1016/j.jclepro.2014.06.072

Baeza-Brotons, F. (2012), “Uso de cenizas de lodo de depuradora en hormigones, para industria de prefabricados, y en suelos para aplicación en obra civil”, Tesis doctoral, Universidad de Alicante.

Binici, H., Kaplan H., Yilmaz, S. (2007), “Influence of marble and limestone dusts as additives on some mechanical properties of concrete”, Scientific Research and Essays, V. 9, pp. 372-379.

Borrachero, M. V., Payá, J., Monzó, J., Bonilla, M., Girbés, I. (2002), “Evolución de las resistencias mecánicas de sistemas ternarios cemento/ceniza volante/ceniza de lodo de depuradora: efectos puzolánicos complementarios” in: Actas PMS2002 VIII Congreso Nacional de Propiedades Mecánicas de Sólidos, Gandía: Valencia (España), pp. 601-609.

Chen, M., Blanc, D., Gautier, M., Mehu, J., Gourdon, R. (2013), “Environmental and technical assessments of the potential utilization of sewage sludge ashes (SSAs) as secondary raw materials in construction”, Waste Management, V. 33, pp. 1268-1275. DOI: https://doi.org/10.1016/j.wasman.2013.01.004

Corinaldesi, V., Moriconi, G., Naik, T. R. (2010), “Characterization of marble powder for its use in mortar and concrete”, Construction and Building Materials, V.24, pp. 113-117. DOI: https://doi.org/10.1016/j.conbuildmat.2009.08.013

Cyr, M., Coutand, M., Clastres, P. (2007), “Technological and environmental behaviour of sewage sludge ash (SSA) in cement-based materials”, Cement and Concrete Research, V.37, pp. 1276-1289. DOI: https://doi.org/10.1016/j.cemconres.2007.04.003

European Commission (2010), “Environmental, economic and social impacts of the use of sewage sludge on land” in: Final Report. Part I: Overview Report, pp. 3-8.

Hewlett, P.C. (1998), “Lea´s Chemistry of Cement and Concrete” (Oxford, UK: 4th ed., Elsevier Ltd.).

Khana, R., Jabbara, A., Ahmada, I., Khana, W., Khana, A. N., Mirzab, J. (2012), “Reduction in environmental problems using rice-husk ash in concrete”, Construction and Building Materials, V.30, pp. 360-365. DOI: https://doi.org/10.1016/j.conbuildmat.2011.11.028

Madandoust, R., Ranjbar, M. M., Moghadam, H. A., Mousavi, S. Y. (2011), “Mechanical properties and durability assessment of rice husk ash concrete”, Biosystems Engineering, V.110, pp. 144-152. DOI: https://doi.org/10.1016/j.biosystemseng.2011.07.009

Ministerio de Agricultura, Alimentación y Medio Ambiente (acceso mayo 2013) <http://www.magrama.gob.es/es/calidad-y-evaluacion-ambiental/temas/prevencion-y-gestionresiduos/flujos/lodos-dep>.

Ministerio de Medio Ambiente (2002), “Orden MAM/304/2002, de 8 de febrero, por la que se publican las operaciones de valoración y eliminación de residuos y la lista europea de residuos”.

Monzó, J., Payá, J., Borrachero, M. V., Córcoles, A. (1996), “Use of sewage sludge ash (SSA)-cement admixtures in mortars”, Cement and Concrete Research, V.26, pp. 1389-1398. DOI: https://doi.org/10.1016/0008-8846(96)00119-6

Monzó, J., Borrachero, M. V., Payá, J., Girbés, I. (1999), “Morteros de cementos compuestos a base de cenizas volantes de central termoeléctrica de carbón (CV) y cenizas procedentes de la incineración de lodos de depuradora (CLD)” in: Actas del III Congreso Nacional de Materiales Compuestos, Benalmádena: Málaga (España), pp. 477-483.

Payá, J., Monzó, J., Borrachero, M. V., Amahjour, F., Girbés, I., Velázquez, S., Ordóñez, L. M. (2002), “Advantages in the use of fly ashes in cements containing pozzolanic combustion residues: silica fume, sewage sludge ash, spent fluidized bed catalyst and rice husk ash”, Journal of Chemical Technology and Biotechnology, V.77, pp. 331-335. DOI: https://doi.org/10.1002/jctb.583

Pérez-Carrión M., Baeza-Brotons F., Payá J., Saval J. M., Zornoza E., Borrachero M. V., Garcés P. (2014), “Potential use of sewage sludge ash (SSA) as a cement replacement in precast concrete blocks”, Materiales de Construcción 64, 313. DOI: https://doi.org/10.3989/mc.2014.06312

Peris E., Payá J., Monzó J (1993), “Influence of different sized fractions of a fly ash on workability of mortars”, Cement and Concrete Research 23: pp. 917-924. DOI: https://doi.org/10.1016/0008-8846(93)90045-B

PNIR - Plan Nacional Integrado de Residuos, Gobierno de España (2008).

Published
2015-01-30
How to Cite
Baeza Brotons, F., Garcás Terradillos, P., Payá Bernabeu, J., & Galao Malo, O. (2015). Valuation of sewage sludge ash as a component of precast concrete. Revista ALCONPAT, 5(1), 44 - 57. https://doi.org/10.21041/ra.v5i1.76
Section
Applied Research